Tutorial: Soldering Li-Ion Battery Cells (18650, 18500)

Soldering Li-Ion batteries such as 18650 can be dangerous. Overheat can cause the battery to catch fire and explode. If you decide to solder battery, you are doing so at your own risk.

If you are new to soldering, you should check out my beginner tutorial on the subject first.

This is the 18650 battery I recommend.

Solder Choice

Use good quality solder with flux core, avoid using additional acid based flux (solder paste) as it will corrode the connection/battery in the long run. See my solder recommendation here.

Discharge Battery First

Before soldering, it’s best to discharge the Li-Ion battery down to 3V. The more energy stored in the battery, the more dangerous when things go wrong. 3V is the minimal safe voltage for 18650 to be discharged to. Even slightly lower voltage is okay but might be bad for the life span of the battery in the long run.

Roughen up Battery Terminals

Before soldering, scratch the top and bottom sides of the cell with sand paper to remove the oxide layer which will help solder to stick to.

Do It Quick

“Tin” both both sides of the batteries with a small amount of solder, let it cool down before soldering the wires to it.

You want to keep the time your soldering iron touching the battery terminals to a minimum (e.g. less than a second). The longer you leave your iron on the battery, the more heat will build up. For this, you want to use a powerful, temperature-controlled soldering iron.

A less powerful iron will not hold the temperature as the heat will simply get sucked out when soldering a big piece of metal. I use the TS100 iron personally, and it works really well.

Heatshrink Wrap

Finally you want to wrap it with heatshrink, such as this http://bit.ly/2JTOgLy

Example

Here I built a 2S Li-Ion battery pack for my Taranis radio.

6 thoughts on “Tutorial: Soldering Li-Ion Battery Cells (18650, 18500)

    1. Oscar Post author

      depends on your application, but for the maximum amp you can draw from one single 18650 cell, 20AWG should do.

      Reply
  1. Ahmadalbab

    Hi Oscar. Can you show how do you charge your 18650 using the balance charger? I have a 3500mAh x 2 (7.4V) 18650 battery, how do I charge them? Should I put it at 3.5A 7.4V or do I need to use lower amp for 18650 batteries?

    Reply

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